Cold Box Core shooter Manufacturers in India - Alcast Machines and Automation

Cold Box Core shooter in India

Alcast Machines and Automation is top Cold Box Core Shooter Manufacturers in India, Suppliers, and Service Providers in India. With years of expertise in the foundry industry, we specialise in producing high-quality Cold Box Core Shooter Machines and Equipment that cater to modern foundry needs. Our innovative solutions ensure precision, efficiency, and consistency, making us a trusted name among leading foundry equipment suppliers.

Cold Box Core Shooter Machines have become a critical component in modern foundries due to their ability to produce high-precision cores with minimal defects. Our advanced machinery integrates automation technology, PLC-based control systems, and precise dosing mechanisms, ensuring faster production and improved product quality. Whether you are looking for a Full Automatic Horizontal Parting Cold Box Core Shooter or a Vertical Cold Box Core Shooter Machine, Alcast Machines has solutions tailored to meet diverse industrial requirements.

Types of Cold Box Core Shooter Machines

A well-known Cold Box Core Shooter Manufacturer in India, we are providing the best quality Cold Box Core Shooter such as:

  • Vertical Parting Machines: Vertical parting Cold Box Core Shooter Machines are ideal for producing symmetrical cores with high precision. They are equipped with automatic mould clamping systems and temperature-controlled chambers to ensure consistent curing. These machines are highly efficient for medium to large-sized foundries seeking uniform core production.

  • Horizontal Parting Machines: Horizontal Cold Box Core Shooter Machines are designed for cores requiring horizontal splitting, reducing cycle time and enhancing core strength. Modern models integrate servo-controlled injection systems and automated material dispensing, improving core consistency. These machines are suitable for high-volume production lines where speed and accuracy are critical.

  • Universal and Multi-Station Machines: Our Universal and Multi-Station Cold Box Core Shooter Machines provide flexibility for producing multiple core sizes and types simultaneously. Advanced automation allows for programmable shooting sequences and real-time error detection, reducing downtime. These machines are ideal for foundries requiring versatility and multi-core production without compromising quality.

  • Rotary Machine (3-4 Station Vertical): Our 3-4 station vertical rotary machines are engineered for precision and efficiency, allowing multiple operations to be performed in a single cycle. Each station is designed to handle high-speed production while maintaining consistent quality. The vertical configuration ensures optimal space utilization and smooth material handling. These machines are ideal for complex components requiring multiple processes without repositioning.

  • 2 Station Vertical / Horizontal Parting: We manufacture 2-station machines that support both vertical and horizontal parting operations, offering flexibility for diverse production needs. These machines are robust, precise, and capable of handling high-volume outputs with minimal downtime. The dual-station setup ensures faster cycle times while maintaining accuracy. They are perfect for industries where component separation or parting is critical.

  • Twin Trolley (Vertical / Horizontal): Our twin trolley machines combine versatility with productivity, enabling vertical and horizontal operations in a synchronized workflow. The twin trolley system allows continuous loading and unloading, significantly reducing idle time. Designed for durability and precision, these machines handle complex assemblies with ease. They are particularly effective for processes requiring simultaneous machining or multi-step operations.

Technical Specfications

Specification Details
Type Cold Box Core Shooting Machine
Operation Mode Automatic / Semi-Automatic
Core Production Capacity 200–800 cores/hour (depending on size and complexity)
Core Size Range Minimum 50 mm – Maximum 500 mm length
Shot Weight Range 0.5 kg – 25 kg
Binder Type Phenolic Urethane / Furan-based (adjustable)
Air Pressure Requirement 6–8 bar (compressed air)
Hydraulic Requirement 50–100 bar (for hydraulic functions, if applicable)
Cycle Time 15–30 seconds per shot

Features of Cold Box Core Shooter Machines

One of the leading Cold Box Core Shooter Suppliers in India, our all-types of Cold Box Core Shooter are included with new technological formulations such as:

  • High-Precision Injection Systems: Our machines feature servo-controlled injection systems that ensure precise material flow and core density. This reduces core defects and improves casting quality. Modern digital controls allow operators to adjust injection parameters in real-time.

  • Automated Mold Handling: Cold Box Core Shooter Machines come with automatic mould clamping, release, and alignment systems. These features reduce manual labour, improve safety, and minimise human errors. Integration with IoT-based monitoring systems enables predictive maintenance.

  • PLC-Based Control Panels: All models are equipped with programmable logic controllers (PLCs) for accurate and repeatable core shooting operations. These systems support multiple shooting programs for different core designs. Remote monitoring capabilities enable operators to control production efficiently.

  • Energy-Efficient Operation: Our Cold Box Core Shooter Machines are designed to minimise power consumption without compromising performance. Advanced motor technology and optimised air and material usage reduce operational costs. This also aligns with modern sustainability goals in industrial production.

Benefits of Cold Box Core Shooter Machines

These various types of new Cold Box Core Shooter machines offer various benefits such as:

Benefit Description Impact
Improved Core Quality Cold Box Core Shooter Machines produce highly accurate and defect-free cores. Automated systems maintain uniform material distribution. This results in better casting quality and reduced scrap rates. Higher quality castings, lower waste
Increased Production Efficiency Advanced automation and multi-station capabilities significantly speed up production cycles. Operators can run multiple cores simultaneously with minimal manual intervention. This leads to higher throughput and faster order fulfilment.
Cost Savings Efficient material dosing and energy-saving features lower operational costs. Reduced core failures mean fewer rejected castings and less waste. Overall, this ensures better return on investment for foundries. Lower costs, higher profitability
Flexibility in Production Universal and multi-station machines allow the production of various core sizes and designs on the same equipment. Modern software enables quick program changes for different cores. This flexibility is essential for foundries handling diverse product portfolios. Adaptability to changing market demands, broader product offerings

Applications of Cold Box Core Shooter Machines

Being the best Cold Box Core Shooter service providers in India, our various types of Cold Box Core Shooter machines are equipped with new features and are highly used in multiple applications such as:

  • Automotive Industry: Cold Box Core Shooter Machines are widely used for engine blocks, cylinder heads, and gearbox housings. Precision cores ensure consistent casting dimensions. Automated systems help meet high-volume production demands in the automotive sector.
  • Heavy Machinery: Foundries manufacturing construction equipment, turbines, and industrial machinery components rely on these machines. High-strength cores produced with modern shooters improve durability and reduce defects. Automation ensures uniform quality even for large and complex cores.
  • Aerospace and Defence: Cold Box Core Shooter Machines produce lightweight, high-precision components required for aircraft, defence vehicles, and power systems. Advanced core shooters ensure minimal porosity and dimensional accuracy. Multi-station machines allow simultaneous production of multiple complex aerospace cores.
  • Pipe Fittings and Valves: Cores for valves, flanges, and complex pipe systems are efficiently produced with horizontal and rotary shooters. CO2 curing ensures fast turnaround for high-demand orders. Automated dosing and injection reduce material waste and enhance performance.

Alcast Machines and Automation is a leading Cold Box Core Shooter Machine manufacturers, suppliers, and service providers in India. Our modern technologies, energy-efficient operations, and safety features make us the preferred choice for foundries in automotive, aerospace, heavy machinery, and industrial applications. By choosing Alcast Machines and Automation, you invest in reliability, technological excellence, and superior core production. Contact us today for more information!

FAQs

A Cold Box Core Shooter Machine is used in foundries to create sand cores for casting processes. It ensures high precision, uniform core density, and reduced defects.

CO2-cured models speed up core hardening while improving strength and stability. They also reduce material waste and enhance overall production efficiency.

Yes, universal and multi-station machines can produce various core sizes and types simultaneously. Automation allows quick programme changes for different designs.

Modern Cold Box Core Shooter Machines incorporate energy-saving motors and precise material dosing. Safety interlocks and enclosed chambers ensure operator protection.